PM Packaging designs and manufactures custom paperboard and corrugated secondary packaging for professional diagnostic kits, medical devices and sealed device components. Available formats include folding cartons, multi-component kit boxes, paperboard inserts, partitions and protective corrugated shippers.
Packaging is developed around customer-supplied device dimensions, component lists, approved artwork, pack-out requirements and distribution conditions.
Manufacturing Scope Clarification: PM Packaging manufactures secondary and distribution packaging. We do not manufacture medical devices, diagnostic products, sterile barrier systems, plastic primary packages, pharmaceutical cartons or over-the-counter product packaging.
PM Secondary Packaging
Diagnostic Kit & Device Cartons
Verified secondary paperboard and corrugated packaging formats engineered for diagnostic kits and medical equipment lines:
Diagnostic Kit Cartons
Applications: Laboratory diagnostic kits, point-of-care kits, screening kits, calibration kits
Organized secondary paperboard boxes designed to house multi-component kits and documentation.
Multi-Component Kit Boxes
Applications: Sealed test components, cables, adapters, accessories, replacement parts
Structured cartons with custom die-cut dividers keeping components organized.
Medical Device Folding Cartons
Applications: Medical devices and accessories already in primary packages
Dimensional fit paperboard cartons with high-contrast printed graphics and barcode zones.
Paperboard Inserts & Dividers
Applications: Kit box component organization, layered presentation, document slots
Custom die-cut paperboard inserts engineered to organize components inside kit boxes.
Corrugated Secondary Packaging
Applications: Larger equipment accessories, diagnostic kit master cases, bulk kits
Heavy-duty corrugated containers designed for heavy packed weight and multi-unit shipments.
Protective Outer Shippers
Applications: Finished device cartons, kit boxes, master cases in parcel transit
ECT-rated corrugated master cases engineered for warehouse handling and shipping.
Understanding the boundaries between packaging categories ensures clear engineering scope and technical dieline development:
| Packaging Category | Primary Purpose | PM Scope |
|---|---|---|
| Primary device packaging | Encloses the individual device or component (pouch, tray, container) | Manufactured by device maker (PM does not supply) |
| Sterile barrier system | Maintains sterility until point of use | Specialized system (PM does not offer) |
| Secondary packaging | Surrounds one or more primary-packaged components for organization and presentation | Principal Specialty of PM Packaging |
| Distribution packaging | Corrugated master cases and outer shipping boxes for transit and handling | Principal Specialty of PM Packaging |
Secondary paperboard and corrugated packaging engineered for multi-component diagnostic kit programs used through professional channels:
Laboratory Diagnostic Kits
Structured secondary kit boxes designed to organize sealed diagnostic components for clinical laboratory environments.
Point-of-Care Diagnostic Kits
Multi-compartment paperboard cartons providing clear component presentation for professional clinical settings.
Sample-Collection Kits
Secondary cartons and outer shippers for multi-component sample collection programs organized by professional facilities.
Calibration & Control Kits
Secondary paperboard boxes with die-cut dividers housing sealed equipment calibration and control components.
Secondary paperboard and corrugated packaging for devices and accessories already in primary packages:
Small Medical Devices
Paperboard folding cartons engineered for devices or accessories already enclosed in required primary packages.
Equipment Accessories & Cables
Secondary cartons for sensors, adapters, cables, handheld accessories, and non-product-contact tools.
Device Component Kits
Organized secondary paperboard boxes for sets of accessories supplied together to equipment users.
Replacement & Service-Part Kits
Structured secondary boxes for equipment service components and replacement part programs.
A clearly organized secondary package can help manufacturers present kit components in a consistent order and simplify the packing process. We engineer paperboard inserts, die-cut compartments, layered trays, and document slots tailored to your primary component dimensions and pack-out sequence.
We manufacture secondary cartons around customer-supplied artwork, model numbers, high-contrast barcodes, lot code clear zones, and multi-language versions.
Regulatory Responsibility Note: PM Packaging prints customer-approved packaging artwork and specifications. The medical-device manufacturer and its qualified regulatory teams remain responsible for device classification, labeling content, regulatory review, validation and final compliance.
Production requirements can be documented around the customer's approved specifications, artwork versions and acceptance criteria. Our processes include dimensional consistency checks, print inspection, barcode clarity verification, and documented production records.
When customers provide cartoning-equipment requirements and tolerances, carton structures can be developed for evaluation within the intended packing process, including straight-tuck, reverse-tuck, and auto-bottom styles.
Secondary and distribution packaging can be developed around the expected handling and shipping environment. We design ECT-rated corrugated master cases and inner partitions to protect secondary kit boxes during parcel distribution and warehouse transit.
Scope Review
Confirm PM is supplying secondary or distribution packaging.
Component Audit
Document primary-packaged components, dimensions, and weights.
Layout & Order
Review the number and arrangement of components within the box.
Artwork Collection
Collect customer-approved labeling, graphics, and barcode specifications.
Pack-Out Method
Identify manual or automated cartoning and packing line needs.
Structural Engineering
Develop the paperboard carton, insert, or corrugated dieline structure.
Sample Production
Produce a structural sample or printed prototype for physical evaluation.
Fit & Shipping Review
Review component organization, pack-out speed, and master case fit.
Specification Finalization
Finalize customer-approved production dielines and print specifications.
Manufacturing
Manufacture secondary packaging under agreed quality specifications.
Recurring Supply
Support ongoing kit production schedules and versioned carton orders.
We manufacture secondary folding cartons using paperboard substrates, corrugated fluting profiles, high-contrast G7 lithographic printing, scuff-resistant aqueous coatings, and multi-version artwork runs.
Paperboard and corrugated options with recycled content or certified fiber may be available depending on the package requirements. The recyclability of a finished package depends on its complete construction and local recycling infrastructure.
Single Face Lamination combines high-quality printed graphics with corrugated reinforcement. It may be appropriate for larger diagnostic kits, equipment accessory sets and professional device kits requiring more structural support than a conventional folding carton.
Engineered a secondary paperboard kit box with die-cut paperboard inserts to organize sealed components, accessories, and customer-supplied documentation.
Manufactured custom secondary folding cartons with high-contrast printed barcode areas for medical equipment accessories already in primary pouches.
In addition to custom box packaging and folding cartons, PM Packaging manufactures high-performance heat-seal blister cards, trapped blister packaging, and hang-tab cards engineered for retail pegboard displays.
Heat-Seal & Trapped Blisters
Precision heat-seal coated paperboard backing cards that lock plastic bubbles firmly into place, preventing theft and card separation.
Reinforced Hang Tabs
Custom punch-holes (sombrero, delta, or round) engineered with reinforced fiber strength to withstand heavy shopper handling on retail pegs.
High-Chroma G7 Printing
Vibrant offset print quality on SBS or Kraft boards with anti-scuff coatings to ensure products pop on store pegs.
Multi-SKU Gang Runs
Efficiently manage multiple product SKUs, tool sizes, or colorways on shared print sheets (qikCombo) to reduce tooling costs.
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Compare paperboard folding cartons, multi-component dielines, and corrugated master shippers for professional device programs.
Streamline secondary kit collation, paperboard insert placement, and master shipper packing for diagnostic equipment lines.
ECT-rated corrugated outer cases engineered for safe transit of secondary diagnostic kit boxes and device accessories.
